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Journal Article

Development of the J2825 On-Highway Motorcycle Sound Test Procedure

2011-05-17
2011-01-1614
In response to a growing need for a practical and technically valid method for measuring exhaust sound pressure levels (SPL) of on-highway motorcycles, the SAE Motorcycle Technical Steering Committee has developed Surface Vehicle Recommended Practice J28251, “Measurement of Exhaust Sound Pressure Levels of Stationary On-Highway Motorcycles,” which includes a new stationary sound test procedure and recommendations for limit values. Key goals of the development process included: minimal equipment requirements, ease of implementation by non-technical personnel, and consistency with the federal EPA requirements; in particular, vehicles compliant with the EPA requirements should not fail when assessed using J2825. Development of the recommended practice involved a comprehensive field study of 25 motorcycles and 76 different exhaust systems, ranging from relatively quiet OEM systems to unbaffled, aftermarket exhaust systems.
Journal Article

Passenger Car Response to Interaction with Tractor-Trailer Steer Tire Lugs

2014-04-01
2014-01-0475
Performing a reconstruction of sideswipe interactions is difficult due to the lack of permanent crush sustained by the vehicles involved. Previous studies have provided insight into the forces involved in creating various types of damage for vehicle-to-vehicle interactions during a sideswipe interaction. However, these data may not be applicable to the interaction that occurs when a tractor-trailer steer tire is involved. As demonstrated in previous studies, steer tire interaction produces a unique pattern of markings on the struck vehicle by the protruding lugs (wheel stud) of the steer tire. These studies have demonstrated that the pattern of cycloidal marks created by the wheel lugs can be used to calculate the relative speeds of the vehicles. While this is helpful in understanding the relative motion of the vehicles, it does not provide information regarding the forces applied at the point of contact.
Technical Paper

Study on Thermal Degradation Characteristics of Ion Exchange Resins of Fuel Cell Vehicles

2019-12-19
2019-01-2370
The thermal degradation of ion E/R (ion exchange resin) has been investigated in the pure water generation power plants, but not in electric power generation in Fuel Cell Vehicle (FC-V). Electric power generation fuel cell uses its coolant water of 50wt% ethylene glycol (EG). When EG degraded in the heated condition, ions elute in the coolant. This ion elution reduces the ion E/R performance through reduction of its capacity. This paper describes the effect of thermal degradation of ion E/R in FC-V.
Technical Paper

Experimental Investigation of the Droplet Field of a Rotating Vehicle Tyre

2019-06-18
2019-01-5068
The consideration of vehicle soiling in the development process becomes ever more important because of the increasing customer demands on current vehicles and the increased use of camera and sensor systems due to autonomous driving. In the process of self-soiling, a soil-water mixture is whirled up by the rotation of the car’s own wheels and deposits on the vehicle surface. The validation of the soiling characteristics in vehicle development usually takes place in an experimental manner, but is increasingly supported by numerical simulations. The droplet field at the tyre has been investigated several times in the past. However, there are no published information regarding the physical background of the droplet formation process and the absolute droplet sizes considering the position at the tyre and the behaviour at different velocities.
Technical Paper

Investigation on Fuel Economy Benefits by Lubrication System Optimization for a High Performance 2.2 L Diesel Engine

2024-04-09
2024-01-2415
Lubrication systems play a major role not only in the durability of modern IC engines but also in performance and emissions. The design of the lubrication system influences the brake thermal efficiency of the engine. Also, efficient lubrication reduces the engine's CO2 emissions significantly. Thus, it is critical for an IC engine to have a well-designed lubrication system that performs efficiently at all engine operating conditions. The conventional lubrication system has a fixed-displacement oil pump that can cater to a particular speed range. However, a fully variable displacement oil pump can cater to a wide range of speeds, thereby enhancing the engine fuel efficiency as the oil flow rates can be controlled precisely based on the engine speed and load conditions. This paper primarily discusses the optimization of a lubrication system with a Variable Displacement Oil Pump (VDOP) and a map-controlled Piston Cooling Jet (PCJ) for a passenger car diesel engine.
Technical Paper

Demonstration of Low Criteria Pollutant and Greenhouse Gas Emissions: Synergizing Vehicle Emission Reduction Technology and Lower Carbon Fuels

2024-04-09
2024-01-2121
This study focuses on evaluation of various fuels within a conventional gasoline internal combustion engine (ICE) vehicle and the implementation of advanced emissions reduction technology. It shows the robustness of the implemented technology packages for achieving ultra-low tailpipe emissions to different market fuels and demonstrates the potential of future GHG neutral powertrains enabled by drop-in lower carbon fuels (LCF). An ultra-low emission (ULE) sedan vehicle was set up using state-of-the-art engine technology, with advanced vehicle control and exhaust gas aftertreatment system including a prototype rapid catalyst heating (RCH) unit. Currently regulated criteria pollutant emission species were measured at both engine-out and tailpipe locations. Vehicle was run on three different drive cycles at the chassis dynamometer: two standard cycles (WLTC and TfL) at 20°C, and a real driving emission (RDE) cycle at -7°C.
Technical Paper

Efficiency of Constant Velocity Universal Joints

1993-03-01
930906
Efficiency of Driveshafts have not been analyzed in great detail in the past due to their relatively high efficiency. However, it is possible to obtain about a 0.1 percent increase in fuel economy by decreasing driveshaft torque losses by about 20 percent, owing to the combination mode fuel calculation. In order to improve fuel economy it is necessary to increase the efficiency of the constant velocity universal joint (C.V.J.) used for driveshafts. Additionally, propeller shafts with improved heat characteristics are required. It is for these reasons that this project is conducted. In this paper, the motion of two typical joint used for front-engine, front-drive passenger cars is analyzed geometrically and efficiency formulas are derived. One of the joints is a Rzeppa joint, used on the wheel side of the driveshaft and the other is a tripot joint, used on the differential side. These formulas are then verified by experiment.
Technical Paper

Development of the Volvo Lambda-Sond System

1977-02-01
770295
Volvo has developed the first production emission control system to fully utilize a three-way catalyst. Called the “Volvo Lambda-sond system”, it is applied to the 4-cylinder in-line B21 engine, and employs three essential new components - an exhaust gas composition sensor, an additional feed-back loop to the continuous fuel injection system, and the catalyst. Outstanding certification results were achieved, especially for NOx, combined with good driveability, power output, and fuel economy. The development and performance of the system, and the test procedures used, are described in detail, and its future potential and limitations are discussed.
Technical Paper

The Development of a New V6 3.5L Turbocharged Gasoline Engine

2018-04-03
2018-01-0366
For the launch of the redesigned Lexus LS, a new 3.5 L V6 twin turbo engine has been developed aiming at unparalleled performance on four axes, “driving pleasure”, “power-performance”, “quietness” and “fuel economy”. To achieve outstanding power-performance and high thermal efficiency, the specifications have been optimized for high speed combustion. The maximum torque of 600 Nm, power of 310 kW (yielding specific power of 90 kW/L), and the maximum thermal efficiency of 37% have been achieved using several new technologies including a high efficiency turbocharger. A prototype vehicle equipped with this engine and Direct-Shift 10AT achieved a 0-60 mph acceleration time of 4.6 sec, with extremely good CAFE combined fuel economy of 23 mpg and power-performance aligned with V8 turbocharged offerings from competing OEM’s.
Technical Paper

Exhaust Aftertreatment Technologies for PN Reduction of Motorcycles

2023-10-24
2023-01-1846
The objective of this experimental investigation was to analyze the effect of various exhaust gas aftertreatment technologies on particulate number emissions (PN) of an MPFI EU5 motorcycle. Specifically, three different aftertreatment strategies were compared, including a three-way-catalyst (TWC) with LS structure as the baseline, a hybrid catalyst with a wire mesh filter, and an optimized gasoline particulate filter (GPF) with three-way catalytic coating. Experimental investigations using the standard test cycle WMTC performed on a two-wheeler chassis dynamometer, while the inhouse particulate sampling system was utilized to gather information about size-dependent filtering efficiency, storage, and combustion of nanoparticles. The particulate sampling and measuring system consist of three condensation particle counters (CPCs) calibrated to three different size classes (SPN4, SPN10, SPN23).
Technical Paper

The Effect of Frame Flexibility on High Speed Weave of Motorcycles

1978-02-01
780306
The effect of frame flexibility on the stability of constant speed, straight line motions of a motorcycle is studied by reference to linearized differential equations governing the behavior of a system of five rigid bodies, two of which are connected to each other with a hinge, a spring, and a damper, and are intended to represent a flexible frame, while the rest represent the front fork and the wheels of the vehicle. Although the configuration of the system is characterized by seven generalized coordinates, it is shown that the stability information of interest can be deduced from four first-order differential equations.
Technical Paper

Fuel for the Supersonic Transport

1965-02-01
650297
The importance of fuel costs provide a strong incentive to operate the SST on existing jet fuels. Potential fuel system problems peculiar to the supersonic transport such as fuel boiling, spontaneous ignition, deposit formation, lubricity, and combustion characteristics are reviewed. The significance of these problems is established. Their severity depends on the particular environment provided by the designer. The difficulties of defining fuel properties to eliminate these problems are covered. The paper shows that major steps have been taken to operate the SST on current quality jet fuels but all necessary fuel quality control tests are not yet available.
Technical Paper

Performance Analysis of Fuel Cells for High Altitude Long Flight Multi-rotor Drones

2024-04-09
2024-01-2177
In recent years, the burgeoning applications of hydrogen fuel cells have ignited a growing trend in their integration within the transportation sector, with a particular focus on their potential use in multi-rotor drones. The heightened mass-based energy density of fuel cells positions them as promising alternatives to current lithium battery-powered drones, especially as the demand for extended flight durations increases. This article undertakes a comprehensive exploration, comparing the performance of lithium batteries against air-cooled fuel cells, specifically within the context of multi-rotor drones with a 3.5kW power requirement. The study reveals that, for the specified power demand, air-cooled fuel cells outperform lithium batteries, establishing them as a more efficient solution.
Technical Paper

Research on Motor Control and Application in Dual Motor Hybrid System

2024-04-09
2024-01-2220
This paper analyzes the current control, mode control and boost strategy of permanent magnet synchronous motor in dual hybrid system, which has good stability and robustness. Current control includes current vector control, MTPA control, flux weakening control, PI current control and SVPWM control. Motor mode includes initialization mode, normal mode, fault mode, active discharge mode, power off mode, battery heating mode and boost mode. The boost strategy of the hybrid system is based on boost mode management, boost target voltage determination and boost PI control. The specific content is as follows: Boost mode control. Boost mode includes initial mode, normal mode, off mode and fault mode. Boost target voltage is determined. Boost converter is controlled by variable voltage, which depends on the operation status of the motor and generator..
Technical Paper

Update on Gasoline Fuel Property and Gasoline Additives Impacts on Stochastic Preignition with Review of Global Market Gasoline Quality

2022-08-30
2022-01-1071
Stochastic Preignition (SPI) is an abnormal combustion phenomenon for internal combustion engines (ICE), which has been a significant impact to automotive companies developing high efficiency, turbocharged, direct fuel injection, spark ignited engines. It is becoming clearer what fuel properties are related to the cause of SPI, whether directly with fuel preparation in the cylinder, or mechanisms related to the deposit build-up which contributes to initial and follow-on SPI events. The purpose of this paper is to provide a summary of global market gasoline fuel properties with special attention given to properties and specific compounds from the fuel and fuel additives that can contribute to SPI and the deposit build-up in engines. Based on a review of the global fuel quality, it appears that the fuel quality has not caught up to meet the technology requirements for fuel economy from modern technology engines.
Technical Paper

A Synergic Use of Innovative Technologies for the Next Generation of High Efficiency Internal Combustion Engines for PHEVs: The PHOENICE Project

2023-04-11
2023-01-0224
Despite the legislation targets set by several governments of a full electrification of new light-duty vehicle fleets by 2035, the development of innovative, environmental-friendly Internal Combustion Engines (ICEs) is still crucial to be on track toward the complete decarbonization of on road-mobility of the future. In such a framework, the PHOENICE (PHev towards zerO EmissioNs & ultimate ICE efficiency) project aims at developing a C SUV-class plug-in hybrid (P0/P4) vehicle demonstrator capable to achieve a -10% fuel consumption reduction with respect to current EU6 vehicle while complying with upcoming EU7 pollutant emissions limits. Such ambitious targets will require the optimization of the whole engine system, exploiting the possible synergies among the combustion, the aftertreatment and the exhaust waste heat recovery systems.
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